Home Support Product FAQs

VLAN in Industrial Networks

1. IT and OT are different beasts

Office IT tolerates a little delay. OT (Operational Technology) — PLCs, SCADA, HMIs on the factory floor — does not. Put them on one flat network and a camera firmware download can stall a conveyor.

2. Segment by VLAN

  • Control VLAN: PLC/SCADA/HMI only. No office PCs, no cameras.

  • Camera VLAN: video streams, bandwidth-heavy but not time-critical.

  • Office VLAN: PCs and printers.

  • Management VLAN: switch Web/CLI/SSH, isolated from all user traffic.

3. Add QoS for determinism

On the control VLAN, tag PLC/SCADA traffic at the highest 802.1p priority (see What is QoS?) so control commands are never queued behind a video frame. This is the core of deterministic industrial networking.

4. Let them talk when needed

Different VLANs still need to exchange data (HMI reads PLC, SCADA logs to server). Use a Layer-3 switch or firewall as gateway — exactly the inter-VLAN routing pattern.

5. Sample topologySample topology

Management VLAN carried on a trunk with a non-default native VLAN.

6. Summary

VLAN + QoS turns one industrial switch into a safe, deterministic OT network: isolate control traffic, prioritize it, and keep management out of the way. Rayin industrial switches and Mini OLT support this out of the box — see industrial switch solutions. Full VLAN basics: VLAN definition guide.